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I. 서론 11
II. 이론적 배경 15
2.1. 탄소섬유 15
2.1.1. 종류 및 특성 15
2.1.2. 피치계 탄소섬유 22
2.2. 섬유강화 복합재료 27
2.2.1. 정의 및 종류 27
2.2.2. 계면특성 30
2.2.3. 탄소/탄소 복합재료 38
2.3. 활성탄소섬유 44
2.3.1. 활성화 반응 44
2.3.2. 반응속도와 활성화 에너지 48
2.3.3. 파과곡선 49
III. 실험 51
3.1. 실험재료 51
3.2. 실험방법 55
3.2.1. 탄소섬유 제조 55
3.2.2. 복합재 제조 61
3.2.3. 활성탄소섬유 제조 62
3.3. 실험평가 64
3.3.1. 프리커서 피치의 특성 64
3.3.2. 섬유 및 복합재의 특성 66
3.3.3. 활성탄소섬유의 특성 68
IV. 결과 및 고찰 72
4.1. INCB oil로부터 다양한 형태의 탄소섬유 제조 72
4.1.1. 열처리조건에 따른 프리커서 피치의 물성변화 72
4.1.2. 용융방사를 통한 다양한 형태의 피치섬유 제조 92
4.1.3. 최적 안정화 조건 102
4.2. 탄소섬유의 형태별 특성과 복합재로의 활용 108
4.2.1. 탄소섬유의 형태에 따른 외부 표면적 비교 108
4.2.2. 탄소섬유 및 탄소섬유 복합재의 물성 109
4.3. 활성화 특성과 활성탄소섬유로의 활용 116
4.3.1. 활성화 효율 116
4.3.2. 기공특성 119
4.3.3. 흡착특성 123
V. 결론 133
Nomenclatures 135
REFERENCES(REFERNCES) 137
ABSTRACT 146
감사의 글 148
Table 1. Properties of C/C composites 41
Table 2. Properties of naphtha cracking bottom oil 52
Table 3. Properties of resin and additives 53
Table 4. Chemical and physical properties of chemicals 54
Table 5. Softening points of pitches as a function of reforming conditions 73
Table 6. Characteristics of precursor pitches by reforming conditions 79
Table 7. Molecular weight of precursor pitches by reforming conditions 83
Table 8. Characteristics of NCB oil and reformed precursor pitch 90
Table 9. Perimeters, cross-sectional areas, and their ratios of different shaped pitch fibers 100
Table 10. Mechanical properties of different shaped carbon fibers and their composites 112
Table 11. Surface resistance of CF/PVC composites 115
Table 12. Pore properties of different shaped activated carbon fibers obtained from adsorption isotherm 122
Table 13. Adsorption properties of different shaped activated carbon fibers 124
Fig. 1. Processes of preparation of carbon fibers from (a) rayon, (b) PAN, (c) pitch and (d) VGCF. 17
Fig. 2. Structures of carbon fibers according to (a) Johnson and (b) Toray research center. 20
Fig. 3. Morphology of mesophase round carbon fibers. 21
Fig. 4. Microstructures and optical constructions of (a) isotropic and (b) anisotropic. 23
Fig. 5. Mechanical properties of representative materials. 29
Fig. 6. Morphology of mesophase non-circular carbon fibers.; (a) trilobal, (b) round, (c) C-shaped, and (d) hollow 31
Fig. 7. Diagrams of different shaped carbon fibers. 32
Fig. 8. Preparation processes of C/C composites. 39
Fig. 9. Heat transfers of C/C composites. 42
Fig. 10. Compressive strength changes of C/C composites after impacts. 43
Fig. 11. Pore characteristics of (a) activated carbon and (b) activated carbon fibers. 46
Fig. 12. Relationship of concentration profile to breakthrough curve in fixed bed. 50
Fig. 13. Schematic diagram of experimental apparatus for reforming. 56
Fig. 14. Design of melt-spinning cylinder and spinnerets. 58
Fig. 15. Hole design of different shaped spinnerets.; (a) round-shaped, (b) C-shaped, (c) ribbon-shaped, (d) trilobal, and (e) tetralobal 59
Fig. 16. Schematic diagram of experimental apparatus for spinning. 60
Fig. 17. Sample photos of (a) PVC sheet and (b) 5 wt.% CF/PVC composite. 61
Fig. 18. Schematic diagram of experimental apparatus for activation. 63
Fig. 19. Softening point measure equipment. 64
Fig. 20. Pictures of measuring instrument.; (a) surface resistance meter, (b) materials testing machine 67
Fig. 21. ANOVA (analyze of variation) report of important factors. 75
Fig. 22. Main and interaction effect analyses of important factors. 76
Fig. 23. TGA curve of naphtha cracking bottom oil. 78
Fig. 24. Properties by heat treatment temperature and time.; (a) softening point & yield and (b) BI & QI 81
Fig. 25. Molecular weight BOX-plots of precursor pitches reformed at (a) 350 ℃, 1 hr, (b) 380 ℃, 1 hr, (c) 380 ℃, 3 hr, and (d) 390 ℃, 4 hr. 84
Fig. 26. MALDI spectra of precursor pitches reformed at (a) 350 ℃, 1 hr, (b) 380 ℃, 1 hr, (c) 380 ℃, 3 hr, and (d) 390 ℃, 4 hr. 86
Fig. 27. Relationship between softening point and average molecular weight. 88
Fig. 28. FT-IR spectra of (a) NCB oil and (b) precursor pitch. 91
Fig. 29. Relationship between softening point and spinning temperature. 93
Fig. 30. Diameter of round shaped pitch fibers as a function of winding speed. 95
Fig. 31. SEM images of round, trilobal, and tetralobal fiber wound at (a) 100 m/min and (b) 400 m/min. 96
Fig. 32. The cross-sectional areas and perimeters of different shaped fibers depended on the winding speed. 97
Fig. 33. Relationship between the winding speed and the ratio of perimeter to cross-sectional area. 99
Fig. 34. Oxygen and hydrogen contents as a function of stabilization time at different temperatures. 103
Fig. 35. FT-IR spectra of (a) pitch fibers and (b) stabilized fibers. 104
Fig. 36. Weight increase of pitch fibers as a function of stabilization time at different temperatures. 106
Fig. 37. Carbonization yields of stabilized fibers as a function of stabilization time at different temperatures. 107
Fig. 38. TG analysis of round-shaped (a) pitch fibers, (b) stabilized fibers, and (c) carbonized fibers in N₂. 110
Fig. 39. Tensile strength and elongation of CF/PVC composites as a function of carbon-fiber content. 113
Fig. 40. Burn-off of different shaped carbon fibers with respect to activation time at 900 ℃. 117
Fig. 41. Arrhenius plots of activation of different shaped carbon fibers. 118
Fig. 42. SEM images of different shaped carbon fibers (a) before and (b) after activation. 120
Fig. 43. Adsorption isotherms of N₂ on different shaped activated carbon fibers. 121
Fig. 44. Freundlich plots of iodine on different shaped activated carbon fibers. 125
Fig. 45. Freundlich plots of phenol on different shaped activated carbon fibers. 128
Fig. 46. Adsorption isotherms of phenol on different shaped activated carbon fibers. 129
Fig. 47. Adsorption rates of phenol on different shaped activated carbon fibers. 130
Fig. 48. Breakthrough curves of phenol on different shaped activated carbon fibers. 132
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