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동의어 포함

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Title Page

ABSTRACT

국문 초록

Contents

Chapter 1. Introduction 31

1.1. Motivation 31

1.2. Objective 36

1.3. Contribution 37

1.4. Organization 39

Chapter 2. Related Work 41

2.1. Robotic Joint Mechanisms for Hydraulic Robots 42

2.2. Robotic Wrist Mechanisms for Hydraulic Robots 48

Chapter 3. THoR Joint: 1-DoF Robotic Joint 51

3.1. Design Philosophy: Human-like Robotic Joint 53

3.2. Mechanical Design 60

3.2.1. Tendon and Its Fabrication 62

3.2.2. Tendon Mounting Mechanisms 64

3.2.3. Integrated Hydraulic Drive Unit 68

3.3. Performance Analysis 70

3.3.1. Implementation 70

3.3.2. Range-of-Motion and Torque Density 72

3.4. Experiments 75

3.4.1. Experimental Setup 75

3.4.2. Joint Position Control 77

3.4.3. Joint Torque Control 78

3.4.4. Demonstration: Mobile Manipulation 81

3.4.5. Demonstration: Direct Teaching 84

Chapter 4. THoR Wrist: 3-DoF Robotic Wrist 89

4.1. Design Philosophy: Human-like Robotic Wrist 91

4.2. Mechanical Design 94

4.2.1. 2-DoF URD and WFE Joint Mechanism 95

4.2.2. 1-DoF FPS Joint Mechanism 100

4.3. Performance Analysis 102

4.3.1. Implementation 102

4.3.2. Range-of-Motion, Size, and Center-of-Mass Proximity 103

4.3.3. Dexterity 110

4.4. Experiments 115

4.4.1. Experimental Setup 115

4.4.2. Preliminary Test 116

4.4.3. Coupled Motion Compensation 119

Chapter 5. Application: 6-DoF Robotic Arm, THoR Arm 123

5.1. Motivation 125

5.2. Implementation 127

5.3. Performance Analysis 132

5.3.1. Reachable Workspace Volume and Payload Density 132

5.3.2. Manipulation in Narrow Spaces 138

5.4. Experiment 140

5.4.1. Experimental Setup 140

5.4.2. Demonstration: Heavy Object Handling for Industrial Worker 141

Chapter 6. Conclusion 145

6.1. Summary 145

6.2. Discussion 150

Appendices 153

Appendix A. Design Specification of Robotic Joint Mechanism 153

A.1. Linkage-driven and Vane-direct-driven Joint Mechanisms 154

A.2. Proposed Joint Mechanism 155

Appendix B. Kinematic and Dynamic Model 159

B.1. 3-DoF Robotic Arm 160

B.2. 6-DoF Robotic Arm for Mobile Manipulation Platform 163

B.3. 3-DoF Human and Robotic Wrists 167

B.4. 6-DoF Robotic Arm, THoR Arm 171

Bibliography 175

List of Tables

Table 2.1. Summary of the hydraulically actuated robots [1-5] and the corresponding robotic joint mechanisms. 44

Table 2.2. Summary of the hydraulically actuated robotic arm [11-15,25-29] and the corresponding robotic wrist mechanisms. 49

Table 3.1. Technical specifications of the two fabricated THoR Joints 71

Table 3.2. Technical specifications of the fabricated robotic arm 72

Table 4.1. Technical specifications of the fabricated THoR Wrist. 103

Table 4.2. Comparative analysis result for RoMs between a human wrist, THoR Wrist, and DSPM wrist. 106

Table 4.3. Comparative analysis result for RoMs between a human wrist, THoR Wrist, and DSPM wrist. 107

Table 4.4. Summarized comparative analysis results for three dexterity indices, i.e., orientation workspace volume, reversed workspace distance, and manipulability... 114

Table 4.5. Summarized experimental results of joint position tracking tests in terms of joint angle error. 118

Table 5.1. Main specifications of THoR Arm 128

Table 5.2. Expected joint specifications of THoR Arm. 128

Table 5.3. Summary of design specifications between the conventional and proposed robotic arm. 132

List of Appendix Tables

Table A.1. Design specifications of robotic joint mechanisms for hydraulically actuated robots. 157

Table B.1. Kinematic parameters of the proposed robotic arm with respect to link frame {i}, which is defined by the modified DH convention. 161

Table B.2. Dynamic parameters of the proposed robotic arm with respect to link i. 162

Table B.3. Kinematic parameters of the proposed robotic arm designed for mobile manipulation platform, JINPOONG-II with respect to link frame {i}. 164

Table B.4. Dynamic parameters of the proposed robotic arm designed for mobile manipulation platform, JINPOONG-II. 166

Table B.5. Kinematic parameters definition for a human wrist, THoR Wrist, and DSPM wrist. 167

Table B.6. Kinematic parameters of the proposed robotic arm, THoR Arm, with respect to link frame {i}. 172

Table B.7. Dynamic parameters of the proposed robotic arm, THoR Arm. 173

List of Figures

Figure 2.1. Categorized conventional robotic joint mechanisms applied to the current hydraulically actuated robots. (a) CJ-1: linkage-driven joint mechanism, (b) CJ-2:... 42

Figure 2.2. Current hydraulically actuated robots. (a)~(e): quadrupedal robots[1-5], (f)~(j): humanoids[6-10], and (k)~(o): robotic arms. 43

Figure 2.3. The major drawback of the linkage-driven joint mechanism. (a) the schematic diagram, and (b) the τ-q graph corresponding result from Equation (2.1)... 45

Figure 2.4. Categorized conventional robotic wrist mechanisms applied to the existing hydraulically actuated robotic arm. (a) CW-1: serial-chain wrist and (b) CW-2:... 48

Figure 3.1. Schematic image of two antagonistic configurations. 1) proposed robotic joint mechanism, THoR Joint (left side), and 2) biological antagonistic muscle pairs... 51

Figure 3.2. Comparative schematic images of two robotic joint mechanisms. (a) Linkage-driven robotic joint mechanism with linkages and a double-acting linear... 53

Figure 3.3. Comparison τ-q graphs of two robotic joint mechanisms. (a) Linkage-driven robotic joint mechanism, (b) Proposed robotic joint mechanism, THoR Joint. 54

Figure 3.4. Schematic images of two varieties of tendon-driven robotic joint mechanisms which are categorized by the literature[16]. (a) 1N configuration and (b)... 55

Figure 3.5. Comparison between (a) the conventional 1N configuration[17-19] and (b) the proposed THoR configuration for pneumatic/hydraulic actuated tendon-... 56

Figure 3.6. Comparison between (a) the conventional 2N configuration[20-23] and (b) the proposed THoR configuration for pneumatic/hydraulic actuated tendon-... 57

Figure 3.7. Factors degrading force control performance in conventional hydraulically actuated robotic joint mechanisms. (a) Backlash and clearance and (b) Internal leakage. 58

Figure 3.8. Conceptual mechanical design of the THoR Joint with its components, including the Hydraulic Power Unit (HPU), a pulley, two tendons, tendon mounting... 60

Figure 3.9. Mechanical design overview of THoR Joint. (a) Detailed mechanical design of the THoR Joint, (b) Exploded view of the tend on mounting mechanism for... 62

Figure 3.10. Schematic images of THoR Joint configuration (a) without and (b) with the proposed wire mounting hook and fixed point adjustable pulley. 65

Figure 3.11. Description of adjustable functionality for the tend on mounting position of the proposed tendon mounting mechanism. (a) Side and sectional view of the... 67

Figure 3.12. Isometric and bottom view of the integrated HDU with transparent manifold and internal PT and AB passages. 69

Figure 3.13. Fabricated THoR Joint and its application. (a) The first version of 1-DoF THoR Joint, (b) The second version of 1-DoF THoR Joint, (c) 3-DoF robotic... 70

Figure 3.14. Comparative analysis of RoM and torque density between the conventional robotic joint mechanisms, linkage-driven joint mechanism (CJ-1) and... 73

Figure 3.15. Overall control architecture. (a) 1-DoF THoR Joint, and (b) 3-DoF robotic arm. 76

Figure 3.16. Experimental result of joint position control performances at frequencies of 0.5, 1.0, and 1.5 Hz. 78

Figure 3.17. Experimental result of joint torque control performances: (a) Zero torque tracking test, (b) Gravity compensation test. 80

Figure 3.18. Comparative analysis of reachable workspace between the conventional and proposed robotic arm for mobile manipulation platforms. (a) HyQequipped with... 82

Figure 3.19. Door opening task execution, which was performed sequentially according to the arrows. 84

Figure 3.20. Valve locking task execution. (a) zoom-out image, (b) zoom-in images where the task was performed sequentially according to the arrows. 84

Figure 3.21. Experimental procedures of direct teaching. (a) Two sequential steps: (1) demonstration-based teaching by the human operator, (2) imitation-based fol-... 85

Figure 3.22. Experimental results of direct teaching. Three-row graphs show the angle of the joint 1,2, and 3 during imitation-based following, respectively. 86

Figure 4.1. Schematic image of two 3-DoF wrist configurations. 1) the proposed wrist mechanism (left side) with forearm pronation and supination (denoted as a... 90

Figure 4.2. Comparative example of performing a grasping task in narrow spaces. (a) a human arm, (b) a robotic arm (Note: These illustrations are adapted from... 91

Figure 4.3. Detailed mechanical design overview of THoR Wrist. 94

Figure 4.4. Detailed mechanical design of 2-DoF URD and WFE joint mechanism with mechanical components, i.e., tendons, rollers, pulleys. 96

Figure 4.5. The first motion-coupled problem: Motion-coupled problem occur at joint 3 caused by joint 2 motion. 97

Figure 4.6. The second motion-coupled problem:Motion-coupled problem occur at joint 2 caused by joint 3 motion. 98

Figure 4.7. A free-body diagram of 2-DoF URD and WFE joint mechanism when the second motion coupled problem occurs. 100

Figure 4.8. Detailed mechanical design of 1-DoF FPS joint mechanism. 101

Figure 4.9. Proposed rotary union for 1-DoF FPS joint mechanism. 101

Figure 4.10. Proposed rotary union for 1-DOF FPS joint mechanism. 102

Figure 4.11. Definition of each segment and the corresponding joint axes, and sizes of a human wrist, THoR Wrist, and DSPM wrist with the same forearm length. 104

Figure 4.12. Visualized comparative analysis results of orientation workspace and reversed workspace between a human wrist, THoR Wrist, and DSPM Wrist. (a)-(c)... 112

Figure 4.13. Visualized comparative analysis results of manipulability measure between a human wrist, THoR Wrist, and DSPM Wrist. (a)-(c) 3D manipulability... 113

Figure 4.14. Overall control architecture for 3-DoF fabricated THoR Wrist. 116

Figure 4.15. Experimental results of 0.5 Hz sinusoidal position tracking tests. (a) The first sinusoidal position tracking test without the motion-coupled problem. (b)... 117

Figure 4.16. Experimental results of gravity compensation test without the motion-coupled torque compensation. (a) and (b) represent the snapshots during 0~1 sec... 119

Figure 4.17. Experimental results of gravity compensation test with the motion-coupled torque compensation. (a), (b), (c), and (d) represent the snapshots during... 120

Figure 5.1. Schematic image of the proposed 6-DoF hydraulically actuated robotic arm, THoR Arm. It is integrated with the proposed joint mechanism, THoR Joint,... 124

Figure 5.2. Two conventional robotic applications for heavy handling for industrial workers. (a) Exoskeleton, and (b) Lift Assist Device. 125

Figure 5.3. Mechanical system overview of THoR Arm with its joint configuration and dimensions. 127

Figure 5.4. Comparison of transmission and actuator configurations for tendon-driven robotic arms. (a) conventional tendon-driven robotic arms (transmission: 130

Figure 5.5. Comparative analysis procedures of reachable workspace volume and payload density between the 6-DoF conventional robotic arms and the 6-DoF pro-... 133

Figure 5.6. Comparative analysis result of reachable workspace volume and payload density between the 6-DoF conventional robotic arms, Grips (CA1), HyArm (CA2),... 137

Figure 5.7. Comparative simulation results regarding the manipulation tasks in narrow spaces. (a) THoR Arm (success), (b) DSPM Arm (fail). 138

Figure 5.8. Overall control architecture for 6-DoF fabricated THoR Arm. 140

Figure 5.9. Schematic experimental scenario of handling heavy objects with an operator. (a) Tire assembly task where an operator works together with the robotic... 142

Figure 5.10. Snapshots of the experimental scenario involving the handling of heavy objects, including moving a 20 kg tire, aligning the tire on an axis of a mount, and... 143

List of Appendix Figures

Figure B.1. Link frame definition of the proposed robotic arm. (a)With the schematic robotic arm, and (b) Without the schematic robotic arm. 160

Figure B.2. Link segment definition of the proposed robotic arm with the corresponding inertia frames of each link. (a) Link 1, (b) Link 2, and (c) Link 3. 162

Figure B.3. Link frame definition of the proposed robotic arm designed for mobile manipulation platform, JINPOONG-II. 163

Figure B.4. Link segment definition of the proposed robotic arm designed for mobile manipulation platform, JINPOONG-II. (a) Base, (b) Link 1, (c) Link 2, (d) Link 3,... 165

Figure B.5. Frame definition of a human wrist for calculating orientation workspace volume and manipulability measure. 168

Figure B.6. Frame definition of the proposed robotic wrist mechanism, THoR Wrist, for orientation workspace volume and manipulability measure. 168

Figure B.7. Frame definition of the conventional robotic wrist mechanism, DSPM wrist, for orientation workspace volume and manipulability measure. 169

Figure B.8. Frame definition of a human wrist for calculating reversed workspace distance. 169

Figure B.9. Frame definition of the proposed robotic wrist mechanism, THoR Wrist, for reversed workspace distance. 170

Figure B.10. Frame definition of the conventional robotic wrist mechanism, DSPM wrist, for reversed workspace distance. 170

Figure B.11. Link frame definition of the proposed robotic arm, THoR Arm. (a) With the schematic robotic arm, and (b) Without the schematic robotic arm. 171

Figure B.12. Link segment definition of the proposed robotic arm, THoR Arm. (a) Link 1, (b) Link 2, (c) Link 3, (d) Link 4, (e) Link 5, and (f) Link 6. 173

초록보기

 유압로봇은 다른 동력원 로봇에 비해 힘, 속도, 외부 충격으로부터의 강인함 측면에서 뛰어난 성능을 보여 왔다. 그러나 높은 힘을 유지하면서도, 동시에 1) 넓은 작업 공간과 2) 인간에 버금가는 높은 민첩성을 갖춘 작고 가벼운 손목을 가진 유압로봇 팔을 개발하는 것은 여전히 어려운 과제이다. 본 학위논문에서는 이러한 유압로봇분야의 문제들을 해결하기 위한 본인의 연구들을 제안한다.

첫번째로, 먼저, 넓은 동작범위 (Range-of-Motion)와 높은 토크 밀도 (Torque density)를 동시에 달성하기 위해 제안된 THoR Joint라는 이름의 길항성 (Antagonistic) 로봇 관절 메커니즘을 제시한다. 힘줄 (Tendon)로 연결된 한 쌍의 리니어 실린더에 의해 작동하는 이 힘줄 구동 길항 구성은 회전 관절이 360도를 쉽게 제공한다. 이 논문에서는 유압 구동 다관절 로봇의 힘줄 구동 로봇 관절을 구현할 때 발생하는 여러 가지 실용적인 설계 문제들을 해결하기 위해 힘줄 재료 선택, 힘줄 끝단 제작, 힘줄 장착 메커니즘 및 통합 유압 구동 장치 (Integrated hydraulic drive unit)를 포함한 THoR Joint의 기계적 설계에 대해 전반적으로 설명한다. 1자유도 로봇 관절과 3자유도 로봇 팔을 포함한 프로토타입을 제작하여 THoR Joint의 성능을 검증했는데, 동작 범위와 토크 밀도를 비교하는 정량적 분석 결과, 제안한 관절 메커니즘이 차세대 유압로봇을 위한 로봇관절 메커니즘으로 활용될 잠재성이 높다는 것을 확인하였다. 마지막으로 THoR Joint와 이것이 장착된 로봇팔의 종합적인 제어 성능을 여러 실험을 통해 각각 평가하였다.

둘째로, 이 관절 메커니즘을 기반으로 한 인간과 유사한 로봇 손목 메커니즘인 THoR Wrist를 제안한다. 본 논문에서는 2자유도 URD 및 WFE 관절 메커니즘, 이른바 Yaw 및 Pitch 관절 메커니즘과 1자유도 FPS 관절 메커니즘, 이른바 Roll 관절 메커니즘을 결합하여, 손목의 작은 크기와 낮은 관성을 동시에 유지하면서도 넓은 동작 범위를 구현한 THoR Wrist의 기계적 설계에 대해 설명한다. 추가적으로, FPS관절 메커니즘의 로터리 유니온(Rotary union)은 넓은 동작 범위를 보장할 때 길이방향 회전관절에서 불가피한 문제인 유압 고무 호스의 꼬임을 방지하는것에 대해서도 함께 설명한다. 3자유도 로봇 손목 프로토타입을 제작하여 THoR Wrist의 성능을 분석했는데, 1) 동작 범위, 손목 크기, 질량 중심 근접성 (Center-of-mass proximity) 비교, 2) 자세 작업 공간 부피 (Orientation workspace volume), 역방향 작업 공간 거리 (Reversed workspace distance), 작업성 측정 (Manipulability measure) 등 두 종류의 정량적 분석 결과, 제안한 관절 메커니즘이 차세대 유압 로봇을 위한 인간형 로봇 손목 메커니즘으로 활용될 잠재성이 높다는 것을 확인하였다. 마지막으로 여러 실험을 통해 관절 위치 및 토크 제어 성능과 제안한 모션 간섭 토크 보상기 (Motion-coupled torque compensator) 성능을 검증하였다.

마지막으로, 본 논문에서는 1) 유압 로봇 팔의 부품으로서 THoR Joint와 THoR Wrist의 유효성을 검증하고, 2) 산업 근로자를 위한 중량물 취급 로봇과 같은 잠재적 응용 분야를 탐색하기 위해, THoR Joint와 THoR Wrist가 통합된 유압 로봇팔을 제안한다. 제안된 로봇팔은 사람의 팔에 버금가는 넓은 작업 공간을 확보할 수 있을 뿐만 아니라, 기존 유압 로봇팔에 비해 약 2배 높은 가반하중 밀도 (Payload density)를 갖는다. 본 논문에서는 구동, 상완 및 전완 메커니즘, 제어 프레임워크 및 시스템을 포함한 하드웨어 설계의 세부 사항을 제시하고 이들이 결합된 6자유도 인간형 로봇팔인 THoR Arm을 개발하였다. 가반하중 밀도, 작업 공간의 부피 (Reachable workspace volume), 좁은 공간에서의 조작 시뮬레이션등을 비교 분석한 결과, 제안된 로봇 팔은 1) 넓은 작업 공간, 2) 인간 팔에 필적하는 높은 민첩성을 갖춘 작고 가벼운 손목이라는 주요 과제를 해결할 수 있는 큰 잠재력을 가지고 있음을 보여주었다. 마지막으로, 산업 근로자를 위한 중량물 취급 로봇의 응용 분야로서 THoR Arm의 잠재적 실현 가능성은 실험을 통해 입증되었다.